2002 marzocchi shiver manual transfer case conversion

Discussion in drivetrain tech started by brinker88, feb 14, 2011. Chevy s10 pickup 4wd with 2 speed transfer case 2002, oe solutions transfer case motor by dorman. Atf fluid for trans and t case and 8090w gear oil in the diffs. Replacement automatic transmissions, manual clutches, drivetrains, and more. This is an aluminum case chain driven parttime unit used in many domestic trucks in the 80s. Its no longer on the marzocchi site but enduro seals has a. Internet at the user of this marzocchi product expressly recognizes. More like a kit than a single part, dormans transfer case motor comes complete with all the necessary electrical pins and plugs to. Service and rebuild manual marzocchi forks for ducati and others luca guala. Chevrolet blazer 2002 oil, coolant, transmission fluids. Has anyone attempted hopefully succeeded in changing their electric shift transfer case to a manual shift transfer case. Taking the electric 4x4 actuator off a gm 99 blazer or most gm trucks transfer case and making it manual for a cheap, reliable, permanent fix.

I am assuming hoping that they are essentially the same transfer case, but one has some sort of electrical actuator installed in place of the manual linkage and that all the necessary parts could be purchased from dodge and simply swapped out. Great to have pics, tools, fluid capacities and torque specs all in one place. Youll find we carry silverado transfer case replacement parts as well as other gm model awd transfer case repair parts. I spent a ton of money on these forks and cant even get a reply from marzocchi, what a surprise. Nov 05, 2011 the transfer case on my 2002 montero sport is shot. Normally this isnt an issue, but i was needing to pull some trees around after felling them and didnt want to burn out my clutch. Btw, the shiver s rule on an mx track where the speeds are higher and u can get thru the midvalve, people have tried them on mx tracks and were amazed how great they work. Use of the manual carefully read, follow and understand the instructions given in this manual. Looking for great flex from a chevy or ford rear spring. Auto trac transfer case fluid available at your gm dealer. Marzocchi 45mm shiver question motorcycle suspension. Mile marker parttime transfer case conversions are perfect for owners of fulltime 4wd vehicles. The car works fine in 4wheel drive mode high and low. Each kit has been carefully designed to provide years of troublefree service.

The harder your forks work, the hotter the oil will get and the more the oil will break down so the more frequently your fork oil should. Fork bushings te 250 45mm shiver forks husqvarna 4. Electric to manual transfercase swap ford ranger forum. This is the most complete rear spring swap kit on the market. As for a manual, unfortunately without my work login to their tech area, i can only provide you the owners manual. Transfer case fork insert kit, insk207 transfer case. Aug 07, 2014 i have a 2002 mitsubishi montero sport 3. Inverted shocks or struts were specifically designed for racing to transfer the weight of the. So here it goes, my 04 has this clunking noise when you first accelerate. Sep 29, 2014 the transfer case, for four wheel drive models, is similar to the manual transmissions and differentials. While many of these manual downloads are available. To order tools, revalving kits, and replacement adaptors click here. Well its the first time for me replacing my own turbos. Got my nice new dr500s ready to install, and i was just wondering if it is necessary to drain the oil and coolant before i take off the turbos.

One response to electronic transfer case no more, convert it. Manually shift the transfer case at the shift shaft, using a crescent wrench if necessary. If you have a lever on the floor, then you use a atf fluid in the transfer case. Hi i was just looking up in my service manual what kind of fluid, quantity of fluid for the transfer case. The transfer case does not allow the drive wheels to power the car in the awd mode. The fourwheeldrive silverados rely on a transfer case to transfer the torque from the transmission to the front drive axle. Universal cycles marzocchi fork seal kits 8507018p. Without testing it is impossible to say how much, in some cases flex is good.

Check in your manual as it will state what you need. This part is manufactured by one of the most trusted. According to marzocchi, the oil levels are 5cc in both legs, using 7. Many people saved thousands of dollars by doing some technical service procedures for their chevrolet blazer 2002 by themselves. Custom valved and setup to rider weight, ability and riding style, send us an email describing your setup needs. Convert 4x4 to manual control blazer jimmy s10 sonoma duration. As with the rear differentials, some models only have a fill plug and require special steps for fluid evacuation, which is shown in the diy video for changing the rear differential fluid. Take a moment to drop by the store and shop our products. Find great deals on ebay for nissan murano transfer case.

May 14, 2014 marzocchi 45mm shiver forks discussion. Ngv 1 electdiag 11002 140903 vehicles manufactured. The dealer suggested that i add a little preload to the springs as. I am assuming hoping that they are essentially the same transfer case, but one has some sort of electrical actuator installed in place of the manual linkage and that all the necessary parts could be purchased from dodge and simply. The easiest type of technical maintenance is changing engine oil, axles oil, manual and automatic transmission oil. Anything push button you need the fluid avail only from gm dealerships or online. I took it to a mechanic and they said its the transfer case, i guess the chain wore a hole in the case. The conventional zocchis were trampas parkers favorite. Bmw e30 325ix oem rear driveshaft axle transmission to differential gelenkwelle bmw e30. To release the lever from the top of the case, push the lever guide downward while rotating it counterclockwise. Drain plug 24mm socket, 27 ftlbs fill plug 24mm socket, 27 ftlbs fill quantity 1. Now another friend wants my help with his 2002 marzocchi shiver sc and i cant find any info online.

If you look closely at page 93, it states the word or referring to gl4. Unfollow transfer case rebuild kit to stop getting updates on your ebay feed. Triple shifters all parts are in and we are assembling. Designed to install and perform like the original motor, it uses a factorystyle connector and is sealed for protection. Common issues to look for under a bmw x5 e53, includes a look at the automatic gearbox plug sleeve seal removal and replacement, castor bushes, cv boots, and charge hose seals. My truck has the lever and i use supertech aft fluid in it. Transfer case stopped shifting between high and low ranges. I think the manual may suggest 7590w for some temps. Rebuild kit for np208 transfer case new process 208. The transfer case, for four wheel drive models, is similar to the manual transmissions and differentials. I plan on doing a changeflush to front, rear differential and transfer case this weekend.

What kind of transfer case fluid do i use in my 2000. Np149 transfer case repair parts we carry gm transfer case parts for the new process 149 transfer case used by gm for some of their medium and lightduty trucks and awd vehicles. Failed 1997 ford explorer transfer case problems was making noise, find out whats wrong duration. It is possible, they make the same tcase in a manual version. Owners manual warning failure to follow these instructions could result in failure of the product, an accident, personal injury or death. Discussion in 610630 started by fast1, may 14, 2014. Bw56 electric to manual transfer case conversion brackets. Do i need to drain oil and coolant to replace turbos. If i wanted to move somthing heavy, could i just switch it into 4wd low and just not lock the hubs in. If marzocchi made another shiver dc type fork today, id but it. Designed for offroad, cross and enduro features a pressurized cartridge marzocchi owns two patents on this technology and pfp system that allows the rider to manually change the compensator preload by screwing or unscrewing the register. New process 203 transfer case conversion kits free. I am sure i can get ahold of the gear oil locally, but the crush washers might be an issue.

Swapping a manual t case in, shouldnt require any fabrication. Sst spatial variability is influenced by the climate change and its impact on. We carry gm transfer case parts for the new process 149 transfer case used by gm for some of their medium and lightduty trucks and awd vehicles. Its incredibly versatile, and in the hands of someone who can and knows how to set up his fork well, is an absolute lethal weapon. In this case dismantle the parts of foot valve 29 which is located at base of othe cylinder 28 inside the body remove the stop ring, take out tr component parts and clean them wi very clean petroleum or methyladed spin assemble following the order illustrated the figure, it is advisable also to clean inner part of the shock body. Offroad 48 the cross enduro usd48 fork is a reliable product with many victories on races. Available for all models of 35 mm marzocchi shivers. Chevrolet offered the silverado in twowheel and fourwheeldrive variations during the 2002 model year. Transfer case rebuild kits free shipping on orders over. Marzocchi 888 bushing sleeve, bike fork service parts, online bicycle parts store, road bike, bmx bike parts, mountain bike. My forks are working great 5 wt oil compression 18 out and i changed the oil 4 rides ago and it was only slightly cloudy but clean.

Feb 14, 2011 if you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end. Transfer case, electric to manual conversion dodge. Jul 12, 2004 if i grabbed the lower fork leg i got the movement when i compressed the fork up 1 inch it was less and at 2 inches compressed i felt no free play tight. Beta riders club discussion forum view topic stock. Manual is confusing discussion in common items on husqvarnas.

Electronic transfer case no more, convert it to manual. Swap out a seized transfer case motor with this direct replacement. Bike fork service parts, online bicycle parts store, road bike, bmx bike parts, mountain bike. I see that on page 93 in that owners manual link you provided, it states to use d matic in the transfer case, but on 98 is states to use 75w90 gear oil. Bike components, clothing for cycling and accessories. Transfer case motor 600907 transfer case shift motor. Actually they had a very good manual online for the shiver forks. Fox prototype inverted dh fork world exclusive pinkbike. The only fabing involved, would be cutting the hole, and for mounting the bezelboot setup. If you converted to an actual manual transfer case and got an older tailshaft housing for the mounts of the manual shifter, it will not have a hole for the speed sensor, and the only tailshaft housing you can use that has those would be a 02 or 03 level 2 housing. I found a great post from 2006 with lots of great information. Skf fork seal application guide aprilia shiver dorsoduro 0608 item description kit41s skf 41mm showa honda.

The number available to ship today is for orders placed by 8. Fluid types and capacity for 94 4x4 toyota 4runner forum. The 112 resolution configuration is described by marzocchi et al. I got electric shift transfer cases in both my rangers right now but i want to swap one out to a manual shift one if not both of them. Because at the time you had marzocchi shiver scz1 and then you had. I was just reading in the upgrades section about wiring the 4wd switch so you can run low range in 2wd and the hubs wont lock in.

Select your year, make, model and engine to find those that fit your vehicle. The shift lever on the 4wd samurai transfer case is sealed to the top of the case with a boot 2 and a retaining clamp 1 fig. It has all the advantages of the best shaft type conversion kits, yet it uses all the original parts, with no new yokes necessary. Originally posted by routty i need to do this service on my 4runner, and was wondering where everyone gets their oil and crush washers. This video may come in handy for those that venture into the marzocchi shiver forks. It is an essential part of the product, and you should keep it in a safe place for future reference. Which fluids for transfer case, frontrear diff change. Gm chevy np 261 263 hd xhd transfer case 99up small parts kit snap ring.

When i got mine i just popped off the old hubs and slid the new ones on and i was done. When installing the encoder motor, ensure that the encoder motor is indexed correctly and the motor is flat against the transfer case before tightening the bolts. Anyways if you have any info oil levels, diagrams, etc. The user of this marzocchi product expressly recognizes. Now a manual transfer case requires quite a bit of work. Last fall my electronic transfer case decided not to allow me into 4low. Thes eliminator rim was ahead of its time, but changing a tire could turn into a. It has none of the disadvantages of the crown type kits by. Its frustrating enough to have your electric motor fail on your bw56 transfer case when you really need 4wd.

The hard part is finding one, and then of course cutting a hole in your floor. The transfer case on my 2002 montero sport is shot. Left click to view online, or right click and save target as. I havnt done this so i dont really know what needs to be done but i know its a lot of fabrication. Mxtech skf fork seal application guide item description. Transfer case fork insert kit, insk207 transfer case parts at wholesale pricing. I need help rebuildin a 2002 marzocchi shiver sc pinkbike. The toyota red coolant is my choice but if you are switching to it from something else do a real good flush to get whatever else out. It shouldnt be even more frustrating to try and locate the proper brackets required to change over to a manual shift transfer case. You can count on these kits to reduce wear and tear on your drivetrain, as well as to create some savings at the gas pump. But the shiver 45mm forks are no where near 1985 suspension standards. For example, this is not going to be the case for bathymetry, since.

Vehicleengine search vehicleengine search makemodel search makeengine search. Weve created this product to help ease the process of swapping out your bw56 electric shift transfer case for a manual shift transfer case. I think they are slightly undersprung for my weight and riding, but i also think that going to the next higher rate 0. October 1, 2002 and after electrical circuit diagrams. In 2001 rangers started judging speed with a vss in the tailshaft housing. The odd part is that the manual does not identify the spacer. Changing break fluid in chevrolet blazer 2002 is also is a simple task. Marzocchi 45mm shiver forks discussion page 2 cafe husky. Stock shim stacks for the marzocchi shiver 48 on 4ts. Autozone carries hundreds of thousands of parts and accessories. Transfer case motor 600807 transfer case shift motor. Bmw and mini diy video how to change 4wd transfer case.